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Comparison · 2 min read

Turnaround software, spreadsheets or a project tool?

CEO, EZTRAK

Most turnarounds run on a mix of spreadsheets, a scheduling tool and a general project tool. Each covers part of the event. Purpose-built turnaround software covers planning, material and cost in one system and works alongside the scheduling tool and the ERP. This page shows where each option fits and where it breaks.

The usual mix of spreadsheets, a project tool and a scheduling tool, each covering part of the event, beside turnaround software covering planning, material and cost alongside the scheduler and the ERP

01What each option handles

Spreadsheets

Built for

Any list, kept by one person

Where it breaks on a turnaround

Dozens of copies and no single current version; nothing is captured in the field, so leadership sees last week’s numbers

General project management tools

Built for

Fixed scope, a long runway and monthly cost reporting

Where it breaks on a turnaround

They assume a fixed scope and a long runway; most have no material flow from requisition to installation and no contractor cost capture by shift

Scheduling toolsPrimavera P6 and similar

Built for

Activities, dates, dependencies and the critical path

Where it breaks on a turnaround

They hold the schedule well; the work packages, material readiness and contractor cost the activities depend on usually live in other tools

Turnaround softwareEZTRAK

Built for

Planning, execution, material and cost on one event, with contractors working inside the system

Where it breaks on a turnaround

It is not a scheduler and not an ERP; it works alongside both

02What to evaluate

Six questions separate the options. Ask each of a spreadsheet, a project tool, a scheduler and turnaround software, and the answer is usually clear by the third.

  1. Work packagesCan the field see the package, and is readiness calculated from the work rather than asserted in a meeting?
  2. MaterialIs every item followed from requisition and purchase order through receipt, staging, issuing and installation?
  3. CostAre estimating, bids, budget, cost and manpower reporting, forecasting and scope changes in one place and current by shift?
  4. Field captureIs progress recorded where the work happens, or re-entered later?
  5. ContractorsDo they work inside the owner’s system, so estimates and reports arrive in one format?
  6. RolloutWeeks with a month-to-month start, or a multi-year contract before the product is proven?

03Where EZTRAK fits

EZTRAK is three modules on one platform: Pilot for planning and execution, Flow for material management and Vault for cost tracking. It works alongside SAP, Maximo and Primavera P6, rolls out in four to six weeks and starts month to month. At PBF Torrance it has supported 128 turnarounds and capital projects since 2021.

1–2 wksTo a working system
4–6 wksFull rollout
<1 hrField user training

04When EZTRAK is not the right fit

A single small outage with one contractor and no material scope runs fine on a spreadsheet. A team that only needs activities and dates needs a scheduler, not EZTRAK. EZTRAK earns its place when scope, material and contractor cost change daily and several parties need the same current picture.

05Frequently asked questions

Does EZTRAK replace Primavera P6?

No. P6 stays the schedule of record. EZTRAK holds the work packages, material and cost around it.

Does it replace SAP?

No. SAP stays the system of record for purchasing and finance. EZTRAK reads from SAP. Writing back is optional and configured per site; sites that prefer not to integrate transfer data by import and export.

Can we keep our spreadsheets?

Yes, during rollout. The usual outcome is that they stop being needed. One site consolidated more than 20 spreadsheets and paper forms into EZTRAK.

How long does rollout take?

Four to six weeks, with a working system in one to two weeks. Users train in under an hour.

See the three modules on one event.

The quickest way to judge the fit is a 30-minute demonstration on a live system, using one of your own work packages.

Want a number first? Start with the Turnaround ROI Calculator, or call 626-327-6348.

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